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Process Plant Equipment Engineering Services: FEA Services from EGS
India, Chennai
EGS India has been working with numerous Process Plant Equipment
Manufacturers as well as Process Plant Mechanical Engineering Services
Units to augment life, increase efficiency and performance of wide
ranging process equipments that need to meet or exceed deliveries under
demanding situations. Some of the applications include Textile,
Petro-chemical, Environmental, Food Processing, Cement and Bulk
Material Handling, Water Treatment, Chillers, Aeration Tanks to name
a few.| Piping
Flexibility Analysis |
Pressure
Vessel,
Nozzle FEA |
| Engineering Analysis and Report
Generation per ASME Standards |
Verification of Designs as Third
Party Inspectors |
| Life
estimation for moving components and systems |
Failure
Modes
Prediction |
| Heat Exchanger Design Validation
and Efficiency improvement |
CFD of Cyclones, Dryers,
Separators, Heat Exchangers, Piping Systems, Valves, Water
Panels,Headers |
| Analysis
to
test correlation for strains, frequency, life |
Thermo-mechanical
analysis
of sealing systems |
| FEA
of Expansion Joints |
Warranty: Service Life calculation
for Equipments |
| Remaining
Life
Analysis |
Elimination
of
Vibrations in Power Plant Systems |
EGS India performs Remaining Life Analysis on equipments that have been in service and provides ways and means to augment life and capacity based on economy of situation
Past Experiences of EGS India in Process Engineering Applications
- Stress and deflection calculations for pressure vessels, agitators, environment tanks, process equipments and comparison to ASME code
- Nozzle stress calculations
- Wind-loading, Hydro-static pressure testing of process equipments and qualification of equipments to seismic excitation based on zonal classification
- Heat transfer simulation of heat exchangers (plate type, shell-and-tube type, air-cooled), super-heaters, evaporators, condensers, cooling tanks, boilers, distillation columns and chillers
- Fluid-induced vibration simulation of columns, tube bundles, pipe supports among others
- Life expectancy calculations for dryers (static and rotary), centrifuges, rotating equipments and load-bearing members
- High-temperature applications involving seals and gaskets
- Stiffness, stress and life calculations for expansion joints
- Seismic Certification of Process plant equipments for Earth Quake
Resistant design requirements
Life of existing Process Plant equipment can be enhanced by modifying designs using FEA for higher return on investment
